ATV, Side-by-Side & UTV Master Cylinders for Polaris Trail Boss 250

ATV Master Cylinders for Polaris Trail Boss 250

The Polaris Trail Boss 250 is designed to get through some of the roughest terrain. Durable braking components add to the power of this machine. If you need to replace the ATV master cylinders on your Polaris, here are some factors to consider.

What is the purpose of a Polaris ATV fluid pump?

These braking system components on your Polaris Trail Boss 250 link the brakes at the wheel to the lever that engages the system. These parts work by forcing fluid to each caliper when the braking lever or pedal is pushed. Acting as a pump, these parts are able to create the force necessary so the fluid can push the pistons within the caliper outward to make the braking system function properly.

Why are two master cylinders installed on a Polaris ATV?

A Polaris Trail Boss 250 has a dual-braking system. This means that the front and rear brakes operate independently. In order for this to happen, it is necessary to have two separate components installed in the Trail Boss 250 braking system. The front component operates a disc braking setup while the rear unit controls a drum setup.

How do you clean Polaris Trail Boss braking fluid pumps?

Cleaning these components installed on a Polaris Trail Boss 250 ensures that dirt, sludge, and debris will not interfere with safe and accurate braking capabilities. This maintenance practice also gives you the opportunity to inspect these parts to ensure that the components are not worn or damaged in any way. The following steps will guide you to cleaning these parts with desired results.

  • Remove the fluid reservoir: You will need to unbolt or unscrew this component from the pump.
  • Remove the seal: Record the position of the seal attached to the reservoir. Remove the seal and set it aside where it will not get damaged.
  • Cleaning process: Using a DOT approved braking system cleaner, spray the entire unit inside and out. Use a lint-free cloth to wipe away any dirt or debris that is seen. Repeat this process as necessary. Before reassembling the unit, ensure it is completely dry.
What ATV braking components fit the Trail Boss 250?

There are a variety of all-terrain vehicles that have braking system parts which are compatible for use on a Trail Boss 250 braking system. Some of these other models include the following:

  • Polaris Big Boss 250
  • Polaris Sportsman-All models
  • Polaris Xplorer 250
  • Polaris Magnum-All models
  • Polaris Scrambler-All models
Where is the fluid reservoir on Polaris Trail Boss 250?

The fluid reservoir on a Polaris Trail Boss 250 is connected to the fluid pump. With the all-terrain vehicles dual braking system, there are two of these components located on the vehicle. The front fluid reservoir is located near the brake handle on the handlebars. The rear fluid reservoir for the Polaris Trail Boss 250 can be found near the hinge point for the all-terrain vehicles brake pedal under the body panel.